轻型输送带用来输送物料或产品、由经纬不同的涤纶纤维交织成骨架材料和橡胶材料或PVC、PU、PE复合而成,在使用中应注意:要安装正确、确保接口与转向适应、接口处是正方向运转还是反方向运转,视机械机构的工作情况而定。表面有刮板或毛刷等工作内容的,应考虑表面顺方向运转,表面无工作内容的则考虑反面顺方向运转。
The light conveyor belt is used to transport materials or products. It is composed of polyester fibers with different longitude and weft interwoven into skeleton materials and rubber materials or PVC, PU and PE. In use, attention should be paid to correct installation, ensuring that the interface is suitable for steering, and whether the interface operates in the positive or negative direction depends on the working condition of the mechanical mechanism. If there is work content such as scraper or brush on the surface, it shall be considered to run in the direction of the surface, and if there is no work content on the surface, it shall be considered to run in the direction of the opposite side.
在正确安装的基础上防止跑偏。机架材料一般由铁或铝合金所组成,而输送带是由橡塑或PVC等纤维材料所组成。跑偏调整不当会造成输送带的损坏。此项工作应请有经验的技师耐心调整。
Prevent deviation on the basis of correct installation. The frame material is generally composed of iron or aluminum alloy, while the conveyor belt is composed of fiber materials such as rubber, plastic or PVC. Improper deviation adjustment will cause damage to the conveyor belt. This work should be patiently adjusted by experienced technicians.
轻型输送带采用是进口的涤纶纤维和进口橡塑材料,虽然在纤维的织造中和产品的硫化、塑化过程中已采取了强制拉伸,但在制成品后有一个回缩过程,在使用过程中这个回缩过程还是会延伸,故在初次调整不宜过紧,在运行3~5天或40小时左右,再调整到适用状态良好,此时带体的内部应力分布已达到均匀状态。此时的输送带不会有延伸。
The light conveyor belt is made of imported polyester fiber and imported rubber and plastic materials. Although forced stretching has been adopted in the process of fiber weaving and product vulcanization and plasticization, there is a retraction process after the finished product, and this retraction process will still extend during use. Therefore, it should not be too tight in the initial adjustment. It runs for 3 ~ 5 days or about 40 hours, Then adjust it to a good applicable state. At this time, the internal stress distribution of the belt body has reached a uniform state. The conveyor belt will not extend at this time.
1.每班设备运行前、检查输送带运行情况,及时调整相关设备。防止输送带跑偏使输送带边缘磨损加剧而损坏上下覆盖胶。造成钢丝绳外露和脱落。每班的班前检查要形成记录备查。
1. Before the equipment operation of each shift, check the operation of conveyor belt and adjust relevant equipment in time. Prevent the deviation of the conveyor belt from aggravating the wear of the edge of the conveyor belt and damaging the upper and lower covering glue. The steel wire rope is exposed and falls off. The pre shift inspection of each shift shall be recorded for future reference.
2.每周一次传动滚筒表面的附着物,防止由于滚筒表面外形不规则造成接头受力不均匀而产生鼓泡,钢丝绳抽动,硫化接头伸长等影响接头强度的情况出现。轻型输送带表面污渍,可使用中性洗衣粉,也可使用酒精、松香水擦拭。严禁使用纯苯类化学物品。完成、调试运转并做好记录。
2. Remove the attachments on the surface of the transmission drum once a week to prevent bubbling, wire rope twitching, vulcanization joint elongation and other conditions affecting the joint strength due to uneven stress on the joint caused by the irregular shape of the drum surface. Light conveyor belt surface stains, you can use neutral detergent, you can also use alcohol, pine perfume to wipe. Pure benzene chemicals are strictly prohibited. Clean up, commissioning and operation and make records.
3.每月检查一次输送带接头、硫化接头是输送带强度的薄弱部分,接头开缝更初表现为胶开裂,水通过芯胶的缝隙浸入钢丝绳,造成钢丝绳锈蚀,断丝,抽动等。应定期检查接头伸长变化量,表面异常变化等情况,做好预防性检查工作,对出现缺陷的硫化接头及时进行修补。
3. Check the conveyor belt joint and vulcanization joint once a month, which are the weak parts of the conveyor belt strength. The opening of the joint is initially characterized by rubber cracking, and water is immersed into the steel wire rope through the gap of the core rubber, resulting in steel wire rope corrosion, wire breakage, twitching, etc. Regularly check the change of joint elongation and abnormal surface changes, do a good job in preventive inspection, and repair the defective vulcanized joint in time.
4.如果发生输送带边胶,覆盖胶脱落,局部露出钢丝绳等缺陷,应及时进行冷粘或硫化热补。根据输送带局部缺损状况,选择冷补,热硫化,填充钢丝绳等不同的修补方式,保持输送带表面完好。
4. In case of defects such as edge glue of conveyor belt, falling off of covering glue and partial exposure of steel wire rope, cold bonding or vulcanization and hot repair shall be carried out in time. According to the local defects of the conveyor belt, different repair methods such as cold repair, hot vulcanization and filling steel wire rope are selected to keep the surface of the conveyor belt intact.